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Dräger X-plore – opening up a new dimension in respiratory protection
The launch of the “X-plore – two-filter masks incl. filter” project in January 2001 was preceded by a large number of analyses and discussions. The goals were ambitious:
  • fastest possible availability of the product
  • best possible conformity with the core market and customer requirements for the product to have any chance at all in a highly competitive market featuring only slight product differentiation
  • reliable use of the very latest technologies.
In the past, Dräger traditionally sold only so-called one-filter systems, i.e. comprising one filter per mask. The new system uses two filters for each mask. In North America, for example, the market for half and full face masks is dominated by two-filter models, while their share of the market in Europe is constantly growing. The market worldwide is characterized by fierce competition, high pressure on prices, and a low level of product differentiation. Dräger's new X-plore range of two-filter masks, in other words, faces a very difficult challenge. For it to have any chance at all in the market, maximum consideration must be given to customer needs and requirements, e.g. features such as low weight, compact dimensions, ease of use, comfort, reliability and attractiveness of design!

The principal purpose of the new series of respiratory protection products is clearly defined. X-plore is a new and competitive product range which is designed to achieve growth for Dräger, i.e.
  • open up new markets and attract new customers, especially in North America
  • strongly expand business with dealers worldwide
  • increase the company's share of industrial markets.
During development of the new respiratory protection range, therefore, users were consulted and actively involved. The idea was to put customer wishes for a user-friendly and comfortable mask and filter system into practice. Within a very short time span, modern two-filter masks with powerful and efficient filters were the result of the cooperation and hard work of a highly motivated team. The X-plore family of masks currently consists of two half masks, one full face mask and the respective filters. The products have been approved for use in Europe (EN / CE), the USA (42 CFR 84 / NIOSH) and Australia (SAI Global).

Half masks
The entry-level model is the X-plore 3300, a low-maintenance half mask designed especially for short-term, economical use. The X-plore 3500 half mask is the ideal choice for demanding, longer-term operations. It is constructed from a new, hypoallergenic material – DrägerFlex – which is comfortably flexible and provides an effective seal.
For an assured fit, both masks are available in three different sizes. The flexible nose section is easy to wear with safety glasses and goggles, and the new FlexiFit head harness is so soft and flexible that it is hardly noticeable, even under a safety helmet. The strap system distributes weight evenly to ensure a secure seal, and the user can adjust the straps easily for a good, comfortable fit. Both masks are suitable for a wide range of applications and are designed to interact perfectly with other safety equipment including welding or grinding shields.

Full face mask
The X-plore 5500 full face mask completes the new X-plore mask series. The mask body is constructed from an EPDM mix that has already proven itself in the highly successful Panorama Nova full face mask. Thanks to the double-layer face seal with triple sealing action, this universal-size mask ensures a perfect fit on all face sizes. The wide visor guarantees an excellent field of vision and offers a high degree of mechanical, chemical, and heat resistance. The broad straps of the head harness prevent hair from getting caught. The full face mask can also be worn comfortably together with a safety helmet.

Two-filter system with bayonet connection
The X-plore half masks and full face masks all feature a new, two-point bayonet connection. The filters can be easily and securely fastened into position (top-down) and do not impair the field of vision. The new filter range covers a comprehensive range of industrial applications and fits with all the masks of the X-plore series.

In a number of customer acceptance tests, the new respiratory protection range has received a very good response, and these preliminary results are being impressively corroborated by the ongoing market launch. Trade fair presentations and visits to customers also indicate a very positive reaction, and the first new trade partners have already been won over. In other words, the market requirements have been met. New materials and a modern, practical design ensure a high level of comfort and wearer acceptance.

Sales personnel and trade partners in all the sales regions have received intensive training and have been provided with extremely detailed yet concise information about the product and its competition. With this level of training under their belts, staff could not be better prepared to convince customers of the benefits of these new, modern products and enable Dräger to take another important step forward to growth in the light respiratory protection market.

Following the launch of the new X-plore series, Dräger is now able to present its customers with a complete selection of mask/filter systems for light respiratory protection:
  • the new X-plore two-filter system with half and full face masks and the respective filters
  • the proven one-filter system with a range of half and full face masks, fitted either with a standard thread connection as per EN 148-1 or with a Dräger-specific Rd91 connection.
This ensures that every user will find a product in the Dräger range that suits their particular application. In addition, Dräger makes professional, quick and practical support available to users, e.g. in the VOICE respiratory protection programme which is available free of charge at:
www.draeger-safety.com/voice. The combination of over 70 years of experience in light respiratory protection with modern technology and a high level of customer commitment sets Dräger apart as an innovative provider of attractive safety products.

Jens Heye
Dräger Safety AG & Co. KGaA

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Dräger Safety AG & Co. KGaA
Revalstrasse 1
23560 Luebeck, Germany
Tel +49 451 882 0
Fax +49 451 882 2080

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