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Personal monitoring at the workplace
The need for tailor-made single gas detectors and warning instruments
Occupational safety is closely related to the detection, measurement, analysis and control of health hazards at the workplace. Particular challenges are posed by gases and vapours, and also by lack or surolus of oxygen in the ambient air. Many substances are odourless and tasteless, and are therefore undetectable by the human senses. Of course, there are highly odorous substances which give off a strong smell even in small, harmless quantities. Over time, however, we become used to a particular odour, with the result that our sense of smell is desensitized and we fail to detect the substance even when it is present in higher concentrations. A wide range of different detection and warning instruments is available to protect workers. These instruments are used in all kinds of areas, e.g. in the chemical, petrochemical, steel-producing and steel-processing industries, in mining and in municipal supply and disposal companies, for many different applications, e.g.:

  • to protect personnel working in areas where low gas concentrations are constantly present,
  • to alert personnel to sudden gas out breaks,
  • to give workplaces the all-clear following gas testing,
  • to perform safety measurements before personnel enter or start work in confined spaces, shafts or tanks,
  • to protect visitors who are touring the company's facilities.
Personal monitors probably make up the largest group of the different measurement and warning instruments, and are attached to the user's clothing, normally to the breast pocket, where they are close to the user's face. They warn the user when harmful concentrations of toxic gases or vapours are present in the ambient air. As well as expecting the instrument to be reliable, users demand:
  • a high level of ergonomics and comfort,
  • ease of operation,
  • reliable alarms,
  • suitability for use in the measurement range of workplace limit values,
  • operating times which are as long as possible, allowing the instrument to be used at least for the duration of an entire shift,
  • a sturdy housing,
  • a high IP protection class.
One family of instruments to cover all applications
The new family of Dräger Pac instruments includes different versions of single-gas detectors and warning instruments. Specially adapted to individual applications, they are routinely used in industrial settings for all kinds of tasks. The different instrument types offer different operating times (anything from 100 days to unlimited use), a status and/or concentration display, an event logger (Pac 5000), replaceable sensors and a data logger (Pac 7000). Depending on the particular type and sensor, the instruments can be used to measure gases such as carbon monoxide, hydrogen sulphide, oxygen, ammonia, hydrocyanic acid, chlorine, carbon dioxide, hydrogen phosphide, sulphur dioxide and nitrogen dioxide.
Dräger Pac 1000
Maintenance-free detector for 100 days of operation with status display; for carbon monoxide, hydrogen sulphide or oxygen
Dräger Pac 3000
Maintenance-free detector for two years of operation with status display and operating day counter, adjustable from one day to two years; for carbon monoxide, hydrogen sulphide or oxygen.
Dräger Pac 5000
Maintenance-free detector for two years of operation with concentration display, operating day counter, adjustable from one day to two years, and event logger; for carbon monoxide, hydrogen sulphide or oxygen.
Dräger Pac 7000
Detector with unlimited operating time, concentration display, operating day counter, adjustable from one day to two years, data logger and replaceable sensors; for carbon monoxide, hydrogen sulphide, oxygen, ammonia, hydrocyanic acid, chlorine, carbon dioxide, hydrogen phosphine, sulphur dioxide or nitrogen dioxide.
Instruments tailor-made for personal monitoring
Portable instruments must feature a compact and convenient design. All versions of the Pac family are tailor-made for personal monitoring in daily work settings. One of the chief aims during the development process was to design sturdy and durable instruments of a size perfectly adapted to their intended use which can be used for long periods without the need to replace the sensor.
The impact-resistant housing is coated with rubber for protection and is resistant to corrosive chemicals. The instruments meet the requirements of IP 65, and have EMC protection conforming to the IEC specification. In addition, protection against electromagnetic effects has been especially optimized as compared with other instruments currently available on the market.
Large display information
The large display presents information in large numerals or symbols rather than in text form. The display can be used languagefree. The display is illuminated in the event of an alarm, or at the push of a button, to make it easier to read. The Pac 1000 and Dräger Pac 3000 instruments feature a status display which shows the gas type to be measured, the actual concentration present if an alarm is given, the operating time, as well as and warningicons. In the case of the Pac 5000 and Pac 7000, the screen continuously displays the current concentration.

Secure attachment to clothing is an essential prerequisite in personal monitoring. A stable and securely locking alligator clip made of stainless steel reliably fixes the instrument in place on the user's clothing. To allow for individual wearing preferences, the alligator clip is rotatable. The two alarm lamps are positioned at the corners of the instrument. Naturally, the gas inlet for the sensor must not be covered or obstructed when the instrument is fitted to the user's clothing, and for this reason the sensor is positioned inside the housing such that gas enters from above and from the front – this improves safety and allows for individual wearing of the instrument.
To provide reliable protection against hazards, clearly recognizable alarms are essential. In combination with a vibration alarm, audible and visual alarms are triggered if the set alarm limits are violated. A two-tone alarm is used for optimum perception. Two adjustable alarm thresholds are available. A warning is also given at the end of the instrument's operating time, when the battery capacity is exhausted, and in the event of a malfunction. The Pac 7000 additionally boasts a TWA alarm and an STEL alarm, and displays the peak concentration.
Powerful new sensor technology
It is the sensors which generally determine whether an instrument is capable of alerting the user to potential hazards as quickly as possible, and ideally virtually instantaneously. The Pac detectors are equipped with a new sensor technology: thanks to extremely short electrochemical reaction times and diffusion paths, the new sensors respond as quick as a flash and display any gas hazards which occur more or less instantly. The new XXS sensors are sensors "en miniature", whose compact dimensions allow small instruments which are ideally suited to the task in hand.
Bump test mode for greater functional reliability
It goes without saying that the safety of personnel must always be given top priority. Their safety depends on perfectly functioning detection and warning instruments, which is why many countries have regulations in place which demand regular checks of instrument functions using a known gas concentration. This check is known as a bump or function test. The new Dräger Pac instruments feature a bump test mode – if a bump test needs to be carried out, an icon appears on the screen. The user can set the bump test interval, and the result of the bump test is saved in the event logger (Dräger Pac 5000) or the data logger (Dräger Pac 7000). A bump test station is available to help perform the bump test.
Individual instrument settings and calibration
For the purposes of individual configuration and calibration, the instrument is connected to a PC via the communication module or the E-Cal system. This combination, together with the Pac Vision or CC Vision software installed on the PC, allows all functions to be configured, the instrument to be calibrated, and stored data to be analysed.
The Pac 7000 features a password-protected menu function on the instrument itself which can be used to selected the fresh air calibration and sensitivity calibration. In the case of the Pac 3000, 5000 and 7000 instruments, an individual operating time can be set, e.g. a calibration interval, an inspection interval or an individual operating time end.
Event logger, data logger
Many users require the instrument to come with an event logger or data logger to enable them to subsequently analyse a particular incident. The Dräger Pac 5000 is equipped with an event logger which can store 60 events, while the Dräger Pac 7000 features a data logger which additionally stores the recorded concentrations on a continuous basis, with the peak concentrations stored at intervals set by the user. When a one-minute interval is set, the data logger has a storage capacity of around five days. The stored data can be downloaded with their respective dates and times using a PC and the installed Pac Vision or CC Vision software, and edited using, for example, Microsoft EXCEL or the Dräger GasVision software.
Detlef Ott
Dräger Safety AG & Co. KGaA

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Dräger Safety AG & Co. KGaA
Revalstrasse 1
23560 Luebeck, Germany
Tel +49 451 882 0
Fax +49 451 882 2080

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